Foam Inserts

Explore Our Premium Foam Collection for Foam Inserts

Our selection of foam materials for form-fitting inlays is outstanding. These come in an extensive variety of colors and densities.

• The goal of super-dense polyethylene (PE) foam is to protect your items against shock.
• Polyurethane (PU) foam, which is smooth, light, and shock-absorbing, expertly embraces your fragile items. It can be compressed for convenient storage.
• The true MVP for enduring thermoplastic and high-impact protection is Expanded Polyethylene (EPE) Foam. In addition to being fully recyclable, it is also easily reheatable and reshapable. EPE is able to hold multiple objects simultaneously since it is composed of millions of small bubbles.
• Ethylene-vinyl acetate (EVA) foam is thick and strong, making it ideal for supporting and shielding delicate items from shocks and vibrations. It has a good sticky bond.

Two other, less popular options for foam inserts that Custom Size Boxes provides are:

• Electrostatic Discharge Foam (ESD)
• Egg Crate Foam

About thickness, we have what you need. Be it a chunky, impact-absorbing piece or a thin, snug foundation! What do you stand to gain from it? Unprecedented security, increased visibility, and comfort that your valuables are secure.

Premium Coating Solutions for Customizable Inserts

Premium coatings can be applied to inserts at Custom Size Boxes. These improve the inlays' tactile properties and aesthetic attractiveness while also giving them a more luxurious feel.

Flocking

This method creates a soft, creamy texture that feels sophisticated and attractive. It involves applying fine fiber powder to the foam surface. This is very well-liked for fragile and upmarket items like jewelry, cosmetics, and electronics.

Paperboard Lamination

It adds longevity and an upscale feel to custom foam inserts by adhering an extra layer of paperboard to the foam surface. Custom printing, branding, or the inclusion of ornamental components are also possible with this technique, thereby giving the box a refined impression.

Green Innovation: Biodegradable & Recyclable Foam Inlays

Sustainability is a key component of the design of our foam inserts. (Yes, we go green for cup sleeves, boxes, and paper food trays, too) Because they are composed of recyclable ingredients and have a high proportion of reused materials, inlays have a lesser impact on the environment and less demand for new resources.

Furthermore, biodegradable resources are used to create our inserts. This implies that when subjected to light, air, and moisture, they can organically break down without producing any toxic traces. Additionally, Custom Size Boxes provides custom foam inserts for boxes that are compostable. Fortunately, we don't utilize petroleum-based plastics.

Shape It. Cut It. Fit It.

Foam inserts are expertly crafted to fit any item, be it a sturdy toolkit or a dainty perfume bottle. For a tight, accurate fit for any item, we deliver Inch-Perfect Die-Cutting and Laser Cavity Cutting. Our sophisticated laser cutting guarantees accurate cut-outs for a variety of kinds, including round, oval, and triangular ones, as well as complex, personalized designs.

Do you need sharp angles, curved edges, or artistic shapes? We'll take care of it! Everything you sell will be safely housed and exquisitely exhibited with custom foam packaging inserts - thanks to our precision cutting processes. Besides inserts, our personalization and customization options are available for coffee sleeves.

With & Without Backing!

Products that can sit right at the bottom of the box without the requirement for elevation are usually the ones that make use of foam box inserts without backing. They function nicely with similar-sized objects. Conversely, foam box inserts with backing are commonly used for similar-sized objects that need to be lifted in order to fit snugly. Products could slip through if there is no elevation.

The Finest Items for Your Finest Products

The best is what your products deserve, and we're providing it! Custom Size Boxes offers it all, from premium materials to eye-catching designs and enticing finishing touches for custom foam inserts for packaging. We are providing special savings for bulk foam inlay orders. Get foam inserts at wholesale prices, too! Contact us via phone 878-225-6486 or email orders@customsizeboxes.com to learn more about our trays and sleeves.